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GAS DISTRIBUTION PACKAGE FOR ESP
 
 
ESP utilization is a direct function of uniform gas distribution. Non-uniform distribution can overload certain sections of the ESP, leaving the rest under - utilized. The overloaded section dominates the working of the ESP more sparks, lower operating voltage & poor performance.

As a solution for this, IFI offers virtual gas distribution package for ESPs. Under this, a 3D model of each ESP design is created in the computer. By employing computational fluid dynamics techniques, the gas flow pattern is analyzed. Corrective changes such as modified turning vanes or gas distribution screens are introduced until a correct flow distribution is seen on the computer screen. The fabrication drawings are prepared based on this study, so that corrections can be implemented in upcoming shutdown.



  Advantages
Improvement in ESP utilisation factor to its maximum
No shutdown required for studies
Automated process; No human errors
Analysis is done at the actual operating conditions
 
   
  GAS DISTRIBUTION PACKAGE FOR BAG HOUSE  
 
The over-bearing role played by gas distribution in bag house performance is undisputed. The inlet & outlet ducts influence the flow pattern in a major way. However, as the plant layout decides the ducting lengths and bends in ducting, very little can be done to modify them.

Hence, IFI employs CFD techniques for bag houses. Every inlet is tested for uniform distribution of the gas. Effects of corrective measures such as diffusers to reduce high velocity flow are tried in a virtual environment. The most effective ones are then chosen. When implemented, these measures ensure uniform loading of all the bags. The abrasion of the bags is reduced and long life is ensured.